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Sandwich Cookie Inspection CaCooka 6600

The CaCooka 6600 inspection system is a system for sandwich cookie quality inspection using advanced visual recognition technology. The system is installed on the cookie production line after the centering machine, and can perform online inspection and rejection of defective cookies in real time for defects such as missing top cover, reversal, overfilling, cracking, missing corner, and dimensions defects. When the system inspects the cookies with quality problems, it will trigger the rejection device to remove the unqualified cookies from the production line, ensuring that only qualified cookies go to the next process.


Scope of application:

Sandwich cookie inspection

Installation position:

After the sandwich machine

System Introduction

The CaCooka 6600 sandwich cookie inspection machine boasts numerous advantages. Firstly, it integrates advanced laser sensors with visual recognition technology to rapidly and accurately detect various defects on sandwich cookies, including missing top cookie layers, upside-down cookies, exposed filling, cracks, chipped edges and dimensional deviations. All defective products are rejected inline by the rear ejector and conveyed to a dedicated reject collection belt, ensuring finished goods meet quality standards.

Featuring an ergonomic integrated design, the CaCooka 6600 adapts to fillings and cookies of different colors and specifications. Its one-click product changeover function drastically shortens format switching time and cuts labor and time costs for customers.
The CaCooka 6600 is ideal for high-speed production lines with superior detection precision. It inspects 6 cookie lanes simultaneously at a maximum throughput of 36,000 pieces per hour. Customized solutions are also available tailored to the actual number of product lanes on manufacturers’ production lines.


It also counts and records daily inspection data in real time, assisting manufacturers with quality management and process improvement. Multiple communication protocol interfaces are provided for customers to easily collect production data.


Inspection Items

Top cover missing

Reversal

Overfilling

Cracking

Missing corner

Size

Design Features

1.Laser Sensors

Extra-long working distance to meet sanitation requirements of cookie production equipment

Sensors can be cleaned directly during operation without halting production

Stable triggering and ultra-high measurement precision with repeat accuracy<0.01 mm

2.Vision System

Cameras sealed inside IP65-rated inspection modules for effective moisture and leakage resistance, adaptable to production environments

Hygienic design with vision components kept apart from cookies

Vertically adjustable light sources for easy product changeover and maintenance

Independent maintenance-free LED light sources for each cookie lane

Integrated touch screen for quick, convenient operation


3.Pneumatic Rejection

No moving parts, simple structure to guarantee production safety

Food-grade stainless steel air nozzles

Each air nozzle independently adjustable

High-speed rejection, up to 15 cookies ejected per second

Built-in air storage tank supports continuous rejection operations

Air pressure alarm function ensures stable rejection performance

4.Image Processing

Every cookie is inspected through a combination of image capture and proprietary algorithms. The complete inspection workflow follows this sequence: Positioning → Center localization → Crack detection → Cookie pattern verification → Filling exposure detection → Edge split inspection → Height tilt detection. This workflow reliably identifies all types of product defects.

Strengths

Equipped with the universal inspection software platform XispVision®

Delivers detailed defect data statistics

Standardized data interfaces supporting communication protocols (OPC-UA/Modbus-TCP) for convenient customer data acquisition

The entire machine is fully constructed of stainless steel with food-grade hygienic design

Outstanding inspection efficiency and precision

Inspection modules feature IP65 protection rating, suitable for harsh working environments

Compatible with all types of sandwich cookies, supporting one-click product changeover

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