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Sandwich Cookie Inspection CaCooka InLine

CaCooka InLine is a professional inspection device for cookie appearance inside the sandwich machine. It adopts high-precision sensors and intelligent algorithms to quickly and accurately inspect cookies for multiple defects such as missing top cover, reversal, overfilling, cracking, missing corner, and dimensions and other defects, so as to ensure cookies' quality.


Scope of Application:

Sandwich cookie inspection

Installation position:

Inside the sandwiching machine

System Introduction

Equipped with advanced laser sensors and visual recognition technology, CaCooka InLine accurately identifies a full range of defects on sandwich biscuits on high-speed production lines. Defective products are inline rejected by the ejector integrated inside the sandwich creaming machine to ensure consistent compliant product quality.
Boasting an integrated structure, it adapts to fillings and biscuits of varying colours as well as different biscuit sizes. The one-click product changeover function drastically cuts time and labour costs.


The system also records and tabulates real-time daily inspection data to support manufacturers in quality management and process optimisation. Multiple communication protocol interfaces are available for convenient customer data acquisition.
In short, as a dedicated sandwich biscuit inspection unit, CaCooka InLine plays a vital role in boosting production efficiency and product quality. Its strengths including high precision, fast reliable detection, wide compatibility and built-in data logging & analysis empower manufacturers to realise smarter, more efficient automated production.
Unlike the CaCooka 6600 sandwich biscuit inspector, which mounts on the conveyor after the sandwich creaming machine, CaCooka InLine is installed directly within the creaming machine body for simpler integration and installation.

Inspection Items

Overfilling

Top cover Missing

Reversal

Cracking

Missing corner

Size

Design Features

1.Compact Design

Only 24 cm thick, easy to integrate into sandwich machines with limited installation space

All inspection hardware is integrated inside the electrical control cabinet, requiring no extra floor space

Dual-fan convection cooling system; cameras come with built-in heat sinks


2.Precision Laser Sensors

Extra long working distance to meet sanitation standards of biscuit production equipment

Sensors can be cleaned directly during operation without production downtime

Stable triggering and ultra-high measuring accuracy, repeat accuracy <0.02 mm


3.Long-Distance Vision System

Cameras are sealed within IP65-rated inspection modules

Vision components are kept away from biscuits with hygienic-grade construction

Vertically adjustable light sources for easy product changeover and maintenance

Independent maintenance-free LED light sources for each biscuit lane

Cantilever-mounted touch screen for convenient, fast operation

Strengths

Adopts the universal inspection software platform XispVision®

Provides detailed statistics of defect data

Unified data interfaces with communication protocols (OPC-UA/Modbus-TCP) facilitate customers’ data collection

The whole machine is constructed from full stainless steel with food-grade hygienic design

High inspection efficiency and accuracy

Inspection modules with IP65 protection rating, suitable for harsh operating environments

Compatible with all types of sandwich biscuits, supporting one-click product changeover

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