The Promita-G One is an integrated inspection system combining liquid level, cap, and coding presence for full bottles. It utilizes a combination of imaging and sensor technologies to ensure precise inspection for each container. Equipment dimension: 750mm× 1196mm× 1990mm (length*width*height), with a maximum inspection speed of 72,000 bottles/hour.

The Promita-G One full bottle inspection machine adopts fully automatic height adjustment (height adjustment range: 250mm) with one-touch product changeover, adapting to different product formulas and selecting corresponding control centers according to different production line speeds.

The fill level inspection (FLI-G) module utilizes high-resolution cameras and specially designed light-reflecting panels to distinguish between high, low, and normal fill levels, avoiding false judgments caused by foam.  The cap inspection (SCI-3) module inspects crown cap conditions including missing caps, high caps, low caps, skewed caps, and deformed caps.  The coding inspection module identifies the presence or absence of codes on bottle bodies or caps, and can be expanded to inspect partial code missing and perform OCR code recognition.  The cap top logo inspection inspects the presence or absence of logos on cap tops.

Additionally, optional modules include a filling management system, large floating foreign object inspection, and metal filling needle inspection, enabling traceability of inspection products on the production line, real-time monitoring of production operations, rejection of products containing metal or large floating objects, reducing production losses, and improving production line efficiency.

Fill Level Inspecion
Cap Inspection
Code Presence
Top Logo Inspection(Optional)
Metal filling needle inspection(Optional)
Filler Management System(Optional)
Foreign object Inspection(Optional)

Inspects the liquid level inside bottles.

The liquid level inspection employs an industrial camera paired with a maintenance-free, long-life infrared LED light source. The strong penetration capability of infrared light enhances imaging contrast, effectively eliminating interference from foam inside bottles during level inspection.

Additionally, the XispVision inspection platform precisely calculates liquid level height by comparing left-right level differences. This compensates for liquid surface tilt effects during high-speed bottle movement, achieving ±1mm inspection accuracy to ensure system efficiency and stability.

Optional X-ray level inspection:This configuration provides the advantage of inspecting levels in products where cameras cannot capture the liquid surface (e.g., aluminum cans).

Fill Level Inspecion Features:

Utilizes maintenance-free, long-life infrared LED light source with high imaging contrast
Equipped with unique foam compensation algorithm
Optional X-ray module available for inspecting liquid levels in cans

Inspects crown cap conditions including missing caps, high caps, low caps, skewed caps, and deformed caps.

The cap inspection system adopts three industrial cameras and a maintenance-free, long-life white LED light source design, utilizing backlight imaging to enhance contrast. With a precision optical reflection system, it achieves 360° inspection of the crown cap's profile, enabling the rejection of high/skewed caps, missing caps, and deformed caps. The inspection accuracy for high/skewed caps is ±1mm.

For basic crown cap presence inspection only, an optional crown cap inspection sensor is available.

Primary Function: Inspection of Code Presence
The code inspection system is designed to verify the presence of printed or laser codes, ensuring proper marking on products.

Inspects the presence/absence of top logo and incorrect pattern colors on mismatched caps.

Uses one color industrial camera and ring LED light source to inspect mismatched caps through color and pattern verification.  Additionally, cap roundness measurement can determine whether the cap is crushed, adding an extra safety check to cap inspection. Expandable QR code/barcode content recognition capability.

Inspects the resence of metal filling needles and other metal contaminants in bottle bottoms.

Implemented using high-sensitivity metal inspectors installed on both sides of the conveyor belt. Integrated with flexible rejection systems to uniformly collect and process defective.

The system correlates inspection statistics (e.g., liquid level deviations, slant caps) with specific filling valve positions and capping head locations. Each filling head or other traceable equipment is equipped with a photoelectric sensor. The sensor triggers to create an independent channel for monitoring the product, which is closed upon rejection, achieving traceability.

For instance, if a filling valve frequently underfills or a capping head consistently produces misaligned caps, the system proactively alerts staff for targeted maintenance. This enables preventive fault maintenance, reduces downtime, and enhances production stability.

The system supports user-defined sampling schemes, allowing flexible rule configuration (e.g., collecting 10 bottles from a designated filling valve or batch-sampling all stations). Operators simply input requirements, and the system executes automatically—ensuring efficient, accurate, and traceable sampling to significantly improve quality control efficiency.

Filling Management System Features:

TrackML® patented tracking technology
Individual statistics summary for each filling head (capping head)
Equipment problem diagnosis and analysis
Sampling function
Sub-item statistics by machine position
Graphical report generation function

Inspects mold spots, fine contaminants, and other pollutants affecting product quality inside bottles.

Some residual mold spots and fine contaminants in recycled glass bottles are difficult to inspect with empty bottle inspectior.  Foreign object inspection uses dynamic intelligent algorithms to identify bubbles generated by foreign objects, enabling simultaneous inspection of internal contaminants while preventing false rejection of externally soiled bottles.  The recognition rate reaches ≥99.9%, addressing the inefficiency of manual inspection and high miss-inspection rates.